| Maximum Component Weight: | 50kg/PCS |
|---|---|
| Equipment Operating Rate: | 99.9% |
| Vision Sensor (Recommended): | 2D Area Arr |
| Warranty: | 12 Months |
| After-Sales Service: | 24 Hours Online Support |
| Transport Package: | Wooden Box |
| Customization: |
|---|
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Compatible with double-glass long and short string layup
1. Equipment compatibility: Applicable component range: 5BB-12BB 60P, 72P, 78P full-piece/half-piece/double-glass/double-sided battery components.
2. Applicable cell: 156mm * 156mm-210 mm * 210 mm MBB, the whole piece/half piece, and five strings of 210 battery modules AB string typesetting;
3, product size: length (1634-2500mm) and width (986-1400mm).
4. Assembly line height range: 950 ± 50mm (adjustable);
5. Maximum component weight: 50kg/PCs;
6. String rhythm: single string ≤ 5S (including battery string transmission and positioning time), AB string glass single string ≤ 7 S, glass in and out time ≤ 10 s
7. The color of the main body of the equipment is white (color code: RAL9002/RAL9001), and the color matching is blue (color code: RAL5015). The color of the robot is determined according to the principle of different colors for different brands; all guardrails, protective devices, and pillars are light yellow (color code RAL1016);
Equipment and information system docking:
Vision system requirements
1. A 2D vision system shall be configured to assist the robot in grasping the battery string.
2. Each typesetting machine has two battery string conveying lines. The battery string enters the station with the conveying line and stops when it is in place. The vision system is located above 2D view, shot from above) Shoot the head of the battery string. The 2D coordinates of the head and tail vertices of the battery string are calculated. Then, the 2D coordinates of the center of the battery string and the offset angle of the center line are comprehensively calculated. The vision system sends the data to the robot, and the robot grabs the battery string according to the data and then starts typesetting.
3. Vision sensor (recommended): 2D area array camera.
4. Positioning accuracy: ± 0.1mm (visual pixel not less than 1000 W).
5. Functional requirements: locate and calculate the 2D coordinates of the battery string center.
6. Installation mode of 2D sensor: the machine is fixed and installed on the ground.
7. It is convenient for calibrating various types of battery strings. When the 2D camera moves, a steel ruler is added to the beam.
8. Equipment operating rate: 99.9%.
9. Communication mode: direct communication with robot, Profinet TCPIP or Ethercat.
| Overall accuracy of layup |
Repeated placement accuracy of battery string: 0.2mm Distance deviation between battery string and long and short sides of glass ≤ ± 0.2mm |
|---|---|
| String adjustment mode |
0.1mm, it is required to have an independent interface, corresponding to the battery string of the production layout, and the diagram is clear., The upper computer can adjust the X/Y/Z/R direction of any string, and the minimum adjustment unit |
| Recipe function |
More than 20 different layout formulas can be stored, and different formulas can be replaced and called directly., There is no need to adjust the formula change, and the parameter setting needs permission control. |
| Defective rate |
The total proportion of fragments and cracks is less than 0.05% (fragments/total fragments/month) |
| Cycle Time |
Single string ≤ 5S (including battery string transmission and positioning time), AB string glass single string ≤ 7s, glass in and out time ≤ 10s |
| Equipment on-time rate |
>99% |
| Magazine requirements |
1. Support the string of off-line rework string box, with two ng string box placement areas, each box can place 1-12 strings,, 2. There are two blocking cache material boxes (AB string). When there is no material in front, the typesetting machine will automatically typeset the cache material,, 3. Each material box can store 0-12 strings, and the machine beyond the storage range shall have an alarm prompt;, 4. When using the magazine, the beat is about 12 seconds/string., and each line is equipped with a rework feeding box; to achieve man-machine safety and ensure operability., and the accuracy is the same as the normal typesetting requirements; |
| Explosion rate of typesetter |
≤0.01% |
| Permission setting |
Chinese mode, each parameter interface of touch screen is set with password protection. |
| Suction cup vacuum |
Man-machine operation interface of robot manipulator and industrial computer |
| Security control |
Each group of suction cups requires a separate vacuum pipeline, with a vacuum breaking alarm to realize the alarm shutdown function after the piece falls;, the alarm value can be set; the double-row gravity pressing telescopic suction cups shall be used, and there shall be no other defects such as suction cup marks. |
YiLi Pv Tech Ltd adheres to the principle of quality first, customer first. We take quality and the company's reputation as the life of our enterprise. We are willing to wholeheartedly serve our customers with excellent products and a thoughtful service system before, during, and after-sales.
We sincerely welcome customers to contact and negotiate cooperation details with our company and service. We have our own independent finishing and roughing workshop to ensure the precision and quality of parts processing. Our experienced production and assembly team is the guarantee to ensure production progress and good after-sales service.
YiLi PV Tech Ltd. was established in 2008 and is one of China's pioneer manufacturers of photovoltaic module production equipment. We are a comprehensive high-tech enterprise with integrated R&D, sales and marketing, manufacturing, installation, and after-sales service.
Our company has more than 100 employees, including 23 people in the R&D department, more than 35 on-site installers, more than 24 people for after-sales, nearly 40 employees in the workshop, five employees in the overseas sales and marketing department, and six employees in the domestic sales department.
Our company provides a turnkey solution for a fully packaged production line and equipment for solar module manufacturers. The leading equipment includes, but is not limited to, a photovoltaic module automatic production line, multi-layer and multi-cavity laminating machine, robot typesetting machine, frame integrated machine, auxiliary equipment, and other series.
Our products and equipment are exported to the United States, Mexico, South Korea, Turkey, India, Jordan, and over twenty other countries and regions.
Customized Design and Products to Accommodate Your Needs.
According to customer's needs, we design and develop products that are compatible with all central solar cell and panel production techniques, including,but not limited to: Conventional, Double Glass, Half-Cut, MBB, Shingled, Heterojunction, Topcon and other different production processes and needs. Applicable solar module types: Conventional solar modules, Half-cut solar modules, MBB solar modules, Shingled solar modules, Double-glass solar modules, Flexible solar modules, Back-contact solar modules, and Lightweight solar modules.
YiLi Pv after-sales team introduction:
YiLi Pv focuses on overseas markets and has established after-sales offices in the United States and Ahmedabad, India. Our company directly employs six experienced Indian after-sales engineers to provide local after-sales services for our machines exported to India. In southern India, we can reach the customer's factory within 6 hours to deal with complex machine problems; in northern India, we can reach the customer's factory within 12 hours.
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