Product Description
Solar Tabber Stringer
1. Machine design speed: 2000 pieces/hour, real speed: 1300-1500 pcs/hour.
2. Compatible Busbar: 2-20BB.
3. Compatible cell size: 156-210mm.
4. Compatible with cutting cell width: 70mm-105mm;
5. Switching between different busbar and cell sizes is simple and easy;
6. All cells and round and flat solar ribbon of various sizes are equipped with full pressure mesh clamps; (factory default is 0.26 round ribbon)
7. Cell detection: CCD camera detection (busbar, missing corners) ---optional
8. The equipment adopts automation technologies such as PLC, servo drive, linear motor, and camera visual recognition.
9. String detection: EL string detection---optional
10. The cell and solar ribbon transmission method adopts a multi-stage reciprocating motion mechanism to facilitate adjustment of the cells space, and the mechanical positioning of the solar ribbon ensures controllable misalignment between the busbar and the solar ribbon. Compared with traditional stringer, Y-2000 stringer is no consumables and maintenance is more convenient; no teflon belt is required11. For strings with cells space less than 1mm, we have developed a round ribbon bending function. Taking 0.26mm round ribbon as an example, the final dimension after ribbon bending is: 0.18*0.8mm
Product Parameters
| Item |
Parameters |
Optional items |
| Cell Size |
G1,M10,G12(156-210mm)
Cutting size: 70-105mm
P,N,Topcon,HJT cells |
1. Round ribbon bending function
2. Cell detection
3. Flat ribbon
4. EL Tester |
| Cell Busbar |
2BB - 20BB |
|
| Ribbon Size |
Diameter:Φ0.23-0.3mm |
|
| Cell Thickness |
150~300μm |
|
| Welding Capacity |
Theoretical cycle velocity:2000pcs/H
Real speed:1300 - 1500pcs/H |
|
| String length tolerance |
L1300±0.2mm |
|
| Breakage Rate |
≤2%(Orignal package and Non-cutting Class A cells ) |
|
| Width Of Ribbon MissAlignment |
≤0.3mm |
|
| Welding Technology |
IR Lights |
|
| Life Time of IR Lights |
≥12000 hours |
|
| Rework rate |
≤2% |
|
| IR Control Method |
Software control or Mechanical button |
|
| Welding Temperature |
250 ~ 350°C (adjustable) |
|
| Cells Gap |
1 - 25mm (adjustable) |
|
| String tail length |
Adjustment range: 1-25mm
Adjustable according to different specifications, |
|
| Cell number/string (half cell) |
Minimum cells: 2pcs
Maximum cells: 12pcs
Maximum Lengh: <1600mm<> |
|
| Cooling Method |
Air cooling |
|
| Input Power |
Three-phases/50~60Hz 380 ~ 420v/30A |
|
| Peak Power |
15KW |
|
| Average Power |
10KW |
|
| Compressed Air |
≥0.6 Mpa Dry&Clean Air |
|
| Consumption Of Compressed Air |
Approx 300 L/min |
|
| String Lengh |
<1600mm<><1600mm<> |
|
| Operation Method |
Rotating touch screen |
|
| Machine Dimension |
5050x1500x2150(mm) |
|
| Weight |
2600KG |
|
| Warranty |
12 Months |
|
Step 1: Solar Cell Efficiency Testing
Ensure all solar cells used in a single panel have consistent power ratings by conducting thorough efficiency tests.
Step 2: Solar Cell Cutting by solar cells fiber laser
Precisely cut complete solar cells into smaller pieces as required.
Step 3: Solar Cells Tabbing & String Welding
Stringe the sliced solar cells into strings through an automated welding process.
Step 4: EVA/TPT Cutting
Cut Solar EVA and TPT Backsheets to the required sizes based on the solar panel glass dimensions.
Step 5: Automated Solar String Layup
Automatically lay the solar cell strings onto the glass and EVA, then transport the module to the next stage.
Step 6: Visual Inspection
Perform a visual inspection to detect any contaminants or irregularities in the raw materials.
Step 7: Defect Identification
Use an Electroluminescence (EL) tester to identify micro-cracks, broken finger wires, and other hidden defects in the solar modules.
Step 8: Solar panel Lamination (Solar laminator machine)
Laminate the inspected materials into a solid solar panel using specialized lamination equipment.
Step 9: Edge Trimming
Trim the edges of the cooled solar panel after it exits the laminator to ensure a clean finish.
Step 10: Sealant Application
Apply sealant to the edges of the panel for additional protection.
Step 11: Framing By Solar panel framing machine
Install the aluminum frame around the solar panel using a framing machine.
Step 12: Additional Sealant Application
Apply sealant to the aluminum frame joints to ensure a watertight seal.
Step 13: Junction Box Installation
Attach and secure the junction box to the back of the solar panel.
Step 14: Electrical Performance Testing
Use a solar simulator to conduct comprehensive electrical tests, measuring power output, current, and other key performance indicators.
Step 15: Insulation Testing
Test the panel for voltage insulation to ensure safety and reliability.
Step 16: Final Defect Check
Conduct a final EL test to identify any remaining defects in the finished solar modules.
Step 17: Labeling
Label the finished solar panels with all necessary information and certifications.
Step 18: Cleaning and Packaging
Clean the surface of the solar panels and package them securely for shipment.
Detailed Photos
FAQ
Packaging & Shipping
Company Profile
YiLi Pv Tech Ltd adheres to the principle of quality first, customer first. We take quality and the company's reputation as the life of our enterprise. We are willing to wholeheartedly serve our customers with excellent products and a thoughtful service system before, during, and after-sales.
We sincerely welcome customers to contact and negotiate cooperation details with our company and service. We have our own independent finishing and roughing workshop to ensure the precision and quality of parts processing. Our experienced production and assembly team is the guarantee to ensure production progress and good after-sales service.
YiLi PV Tech Ltd. was established in 2008 and is one of China's pioneer manufacturers of photovoltaic module production equipment. We are a comprehensive high-tech enterprise with integrated R&D, sales and marketing, manufacturing, installation, and after-sales service.
Our company has more than 100 employees, including 23 people in the R&D department, more than 35 on-site installers, more than 24 people for after-sales, nearly 40 employees in the workshop, five employees in the overseas sales and marketing department, and six employees in the domestic sales department.
Our company provides a turnkey solution for a fully packaged production line and equipment for solar module manufacturers. The leading equipment includes, but is not limited to, a photovoltaic module automatic production line, multi-layer and multi-cavity laminating machine, robot typesetting machine, frame integrated machine, auxiliary equipment, and other series.
Our products and equipment are exported to the United States, Mexico, South Korea, Turkey, India, Jordan, and over twenty other countries and regions.
Customized Design and Products to Accommodate Your Needs.
According to the customer's needs, we design and develop products that are compatible with all central solar cell and panel production techniques, including, but not limited to, Conventional, Double Glass, Half-Cut, MBB, Shingled, Heterojunction, Topcon, and other different production processes and needs.
Applicable solar module types: Conventional solar modules, half-cut solar modules, MBB solar modules, Shindled solar modules, double-glass solar modules, flexible solar modules, back-contact solar modules, and lightweight solar modules.
YiLi Pv after-sales team introduction:
YiLi Pv focuses on overseas markets and has established after-sales offices in the United States and Ahmedabad, India. Our company directly employs six experienced Indian after-sales engineers to provide local after-sales services for our machines exported to India. In southern India, we can reach the customer's factory within 6 hours to deal with complex machine problems; in northern India, we can reach the customer's factory within 12 hours.
Our Advantages
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Solar Tabber Stringer
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